Double Glazing Switchable Glass
When choosing the location for your switchable smart glass panel, it’s important to carefully consider whether the installation will be exposed to direct sunlight, particularly for external windows. In these situations, we strongly recommend incorporating the switchable glass into a double-glazed unit. Prolonged exposure to harsh UV rays and high temperatures from the sun can potentially affect the switchable film if it’s not properly protected.
Using a double-glazed configuration not only provides excellent thermal insulation, helping to keep interiors cooler in summer and warmer in winter, but it also adds an extra layer of protection that significantly improves the durability and lifespan of the smart glass. Additionally, the double-glazed setup helps reduce heat buildup and ensures more consistent performance of the switchable panel over time.
A typical double-glazed switchable glass unit starts from 23.92 mm in thickness. This includes the switchable panel itself, an additional Low-E toughened glass panel, and a spacer bar between the two layers. Together, these components create a robust and long-lasting solution that’s ideal for applications exposed to sunlight while still providing the privacy and versatility that switchable smart glass offers.
Watch us double glaze a switchable panel...
After the switchable panel is made, it is thoroughly cleaned and set aside. The Low-E double-glazed piece of glass is then laid down, cleaned, and fitted with a spacer bar around its edges. The thickness required by the customer determines the spacer bar size, which can be 6 mm, 8 mm, 10 mm, or 12 mm.
Once all four edges have the spacer bar in place, the glass unit is connected to the switchable glass panel. Hot melt sealant is then applied to seal the edges of the panel and retain the argon gas inside. After the sealant has dried, argon gas is carefully injected into the spacer cavity. This prevents condensation from forming and improves insulation.
The double-glazed panel is then ready for installation into its frame.